MATLAB Simscape / ANSYS Motion

Gearbox and Bearing Vibration Fault Simulation

Multibody and signal-processing model for gear-mesh dynamics, bearing defects, vibration spectra and machine-condition monitoring.

Deployment note: upload the matching MP4 file to /assets/videos/gearbox-bearing-vibration-fault-simulation.mp4 and keep this URL stable after indexing.

Project overview

Multibody and signal-processing model for gear-mesh dynamics, bearing defects, vibration spectra and machine-condition monitoring. This dedicated watch page keeps the video, software context, model architecture and technical outputs together at one stable crawlable URL.

Engineering objectives

The simulation can reproduce a published methodology, validate a proposed design change, compare alternative controls or operating cases, or support a parametric optimization. The required metrics and acceptance criteria should be defined before solver execution.

Model architecture

  • Gear pair and shaft model
  • Bearing stiffness and defects
  • Time-varying mesh stiffness
  • Torque and speed profiles
  • FFT and envelope analysis

Mechanical validation approach

A strong engineering version should include unit checks, mesh or time-step sensitivity, material and boundary-condition traceability, convergence evidence, and comparison against analytical, experimental or published benchmark data wherever available.

Results available for analysis

Housing acceleration
Gear-mesh frequency
Fault sidebands
Bearing defect frequency
Order-tracking map

Research adaptation

Geometry, material properties, loads, disturbances, control strategies and comparison cases can be adjusted for an undergraduate project, master’s dissertation, PhD methodology chapter or journal-paper extension. Results should state units, operating conditions and limitations.

Typical deliverables

  • Editable simulation model and configuration files
  • Geometry, material and parameter documentation
  • Boundary-condition and experiment matrix
  • Publication-ready plots, contours and comparison tables
  • Methodology and results-discussion support

Frequently asked questions

Which software is used for this project?

The reference implementation is prepared in MATLAB Simscape / ANSYS Motion. The exact version, solver modules and license requirements should be confirmed before development.

What deliverables can be prepared?

Typical deliverables include the editable model, parameter and boundary-condition sheet, result plots, comparison tables, technical explanation and documentation support.

Can the model be adapted to a research paper?

Yes. Geometry, materials, operating cases, validation references, optimization variables and performance metrics can be adapted to a proposal or published paper.

Is thesis and revision support available?

Methodology documentation, results discussion, figure preparation and supervisor-revision support can be included within an agreed research-support scope.

WA